Roll Forming Machines/Rollform Machine Manufacturers: Integral Partners In The Metal Business

| Wednesday, May 2, 2012
By Adam Woodham


Roll forming is a continuous bending process of a long strip of metal, forming it to a desired shape as it passes through a set of rolls in a roll forming machine. Roll forming is used any varied industries like automotive, commercial or residential building construction, furniture or home appliances, railway or highway construction, aircraft and others.

Rollform machines are used to produce the specified shapes with different sizes and thickness using the same set of rolls. Adjustments of the roll settings may be made to realize the different variations in size and shape, utilizing manual configuration or computer-generated configurations.

The method of roll forming or bending of cold metal was launched in the late 1700. Along the years, the roll forming industry is constantly evolving to develop new techniques and designs for quite a few metal applications.

With Malaysia's development in the building sector (both commercial and residential), and in its continuous improvement of infrastructures, the metal industry has to maintain the top quality standard of their products, while keeping up with the high demand.

In Malaysia's metal industry, the manufacturing companies make use of a roll forming machine for mass producing their merchandise, giving a high production rate to cater to the demands of their customers. The usage of advanced computer technology in the manufacture of rollform machines greatly improves the accuracy in the implementation on the shape or bend and in the application of design changes, which is done through computer-based calibration.

This may allow for a higher yield with minimum, or possibly no, loss in mass production output. Roll forming machine manufacturers continue to improve the machines they build through extensive research and development by which different methods are utilized to maintain accurate configurations while providing for ease of use for their prospects' operators. Some of these rollform machines have functions of not just creating the desired shape, but also includes cutting and even polishing the end product for a smoother, complete finish.

Using a roll forming machine will make it easy to produce products for construction materials like corrugated sheets, iron grills, railings, steel frames and the like, as well as bended metals for furniture production or even spare parts manufacturing for the automotive and electronics industries.

Local and worldwide suppliers of rollform machines may be present in Malaysia, with branches situated all over the country. International brands from the USA, Australia, New Zealand and China are being sold, however, local brands may also be found, and its quality is at par with the international brands. Most of these suppliers are additionally involved in the metal manufacturing industry, or have been a part of construction companies. There are local manufacturers that create their own machines using standard designs or custom-made for a selected customer.

These producers also export their rollform machines abroad, to other Asian countries, to the Middle East, North America and even in Africa. These firms do not just contribute greatly to Malaysia's economy, however it made Malaysia one of many central figures in the metal industry in terms of expertise in engineering and technology worldwide.




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